Design and Build Automatic Cracker Machine Control System Based PLC-Pneumatic

Main Article Content

Agus Sifa
Badruzzaman B
A. Sumarudin
Didi Wahyudi

Keywords

Pakcaging Machine, PLC, Control System, Crackers, HMI

Abstract

Onion crackers are snacks categorized as crackers as complementary foods for the Indonesian people. Crackers are snacks that have a thin, round, and light shape. The process of packaging crackers is partially and fully manually done by humans. Packaging is representative of product quality. The packaging sealing process is influenced by pressure, temperature, and time. The method used in this study is to design and build a control system and test the results of the manufacture, where the control is made based on PLC with CX-Programer software which the system control integrated with HMI made with CX-Designer software. The control system is designed to drive the AC motor of the dosing system, the Dc motor of the packaging puller system, and the vertical and pneumatic heating system on the horizontal sealer system. The control system is made and tested for the function of the I / O program, and the overall control system that has been made works well.

Downloads

Download data is not yet available.
Abstract 367 | PDF Downloads 483

References

[1] J, Jamaluddin, "Pengolahan Aneka Kerupuk dan Keripik Bahan Pangan," (2018).
[2] I. Rezkisari, "Industri Kerupuk Indramayu Sukses Eksis di Tengah Pandemi.” Republika, July 06, 2020. [Online]. Available: https://www.republika.co.id/berita/qd1q84328/industri-kerupuk-indramayu-sukses-eksis-di-tengah-pandemi [Accesed May 21,2022].
[3] I. Ilhan, D. Turan, I. Gibson and R. T. Klooster, “Understanding the factors affecting the seal integrity in heat sealed flexible food packages: A review,” Packaging Technology and Science, vol. 6, no. 34, pp. 321-337, 2021, doi: 10.1002/pts.2564
[4] M. J. Troughton, Handbook of plastics joining: a practical guide, William Andrew, 2008.
[5] A. Srivastava, V. Kumar and A. K. Singh, “Computerized and electronic controls in food packaging,” Journal of Applied Packaging Research, vol. 1, no. 10, pp. 28-45, 2018.
[6] L. Mieszkalski, K. Tucki, K. Kulpa, R. Siejka and I. Kuric, “The use of the arduino module in controlling the vegetable industry equipment on the example of a weighing-packing machine,” Food Engineering, vol. 2, pp. 95-104, 2020.
[7] S. E. Abdallah and W. M. Elmessery, “An innovative low-cost automatic prototype for fruits and vegetables weight basis packaging,” Misr Journal of Agricultural Engineering, vol. 1, no. 35, pp. 169-198, 2018.
[8] Z. Liu and Y. Chen, “Design of an automatic weighing check system for small material feed,” Journal of Physics:Conference Series, vol. 1883, pp. 1-5, 2021, doi:10.1088/1742-6596/1883/1/012118
[9] B. J. Chen, T. Z. Ge and J. Z. Wang, “A study on the key technologies of a kind of automatic packaging system,” In Applied Mechanics and Materials, vol. 548, pp. 963-967, 2014, doi: 10.4028/www.scientific.net/AMM.548-549.963
[10] G. Alem and K. Vankdoth, “Automatic Fluid Level Control Using Programmable Logic Controller,” International Research Journal of Engineering and Technology (IRJET), vol. 3, no. 7, pp. 2190-2196, 2016.
[11] N. P. Mahalik, “Advances in packaging methods, processes and systems,” Challenges, vol. 5, no. 2, pp. 374-389, 2014, doi:10.3390/challe5020374
[12] S. A. Namekar and R. Yadav, "Programmable Logic Controller (PLC) and its applications," International Journal of Innovative Research in TechnologY (IJIRT), vol. 6, no. 11, pp. 372-376, 2020.
[13] F. Fathahillah, M. Siswanto, M. Fauziyah, R. Parlindungan, R. I. Putri, and Y. G. Roh, "Implementation of programmable logic controller in multi machine operations with product sorting and packaging based on colour detection," In IOP conference series: materials science and engineering, vol. 732, no. 1, pp. 1-7, 2020, doi:10.1088/1757-899X/732/1/012069
[14] B. Cristian, O. Constantin, E. Zoltan, P. V. Adina and P. Florica, "The control of an industrial process with PLC," 2014 International Conference on Applied and Theoretical Electricity (ICATE), pp. 1-4, 2014, doi: 10.1109/ICATE.2014.6972663.
[15] K. Yang, Z. S. Li and L. Zhang, “Research and development of automatic control system on material split packing and packaging integrated machine,” Applied Mechanics and Materials, vol. 533, pp. 294–97, 2014, doi: 10.4028/www.scientific.net/amm.533.294.
[16] D. Kanimozhi, B. N. Devi and T. Manochandar,"PLC controlled automatic food packaging machine," International Journal of Engineering Trends and Technology (IJETT), vol. 30, no. 1, pp. 33-36, 2015, doi:10.14445/22315381/IJETT-V30P207
[17] Y. X. Wu, L. Zhang, C. J. Zhang and C. Q. Zhou, “The Design and Research of Quantitative Packaging System for Industry Manufactruing Based on PLC,” Advanced Materials Research. Trans Tech Publications, vol. 675, pp. 67-71, 2013, doi: 10.4028/www.scientific.net/amr.675.67.
[18] A. A. Algitta, S. Mustafa, F. Ibrahim, N. Abdalruof, and M. Yousef, "Automated packaging machine using PLC," International Journal of Innovative Science, Engineering & Technology, vol. 2, no. 5 pp. 282-288, 2015.
[19] D. Patel, J. Bhatt, and S. Trivedi, "Programmable logic controller performance enhancement by field programmable gate array based design," ISA transactions, vol. 54, pp. 156-168, 2015, doi: 10.1016/j.isatra.2014.08.019
[20] K. M. Gupta, P. K. Gupta, R. K. Giri and A. Gupta, "Smart electric control system using PLC & HMI," International Journal of Mechanical Engineering and Technology, vol. 9, no. 4, pp. 548-555, 2018, doi: 10.13140/RG.2.2.20272.25600
[21] K. Sudeep, and D. R. Sridhar, "PLC Based Pneumatic Punching Machine," Journal of Mechanical Engineering and Automation, vol. 5, no. 3B, pp. 76-80, 2015, doi: 10.5923/c.jmea.201502.15
[22] J. Y. Fiset, “Human-machine interface design for process control applications,”ISA, 2009.
[23] N. S. Abdullah, K. A. A. Rahman, S. Sumarwati, M. H. Amiruddin, M. Ismail, A. Aziz and N. E. S. Hassan, "Programmable Logic Controller (PLC) Automation Control Learning Kit Programmed: Using The CX-Programmer Software," In 2021 4th International Symposium on Agents, Multi-Agent Systems and Robotics (ISAMSR), pp. 119-123. 2021, doi: 10.1109/ISAMSR53229.2021.9567833
[24] A. F. A. Awalludin, "Monitoring and controlling double carriage elevator system using CX-designer and CX-programmer," In 2015 IEEE 6th Control and System Graduate Research Colloquium (ICSGRC), pp. 151-157, 2015, doi: 10.1109/ICSGRC.2015.7412483
[25] Y. Liu and X. Chen, "Design of traffic lights controlling system based on PLC and configuration technology," In 2009 International Conference on Multimedia Information Networking and Security, vol. 2, pp. 561-563, 2009, doi: 10.1109/MINES.2009.176
[26] A. Dubey and R. K. Mallik, "PLC system performance with AF relaying," IEEE Transactions on Communications, vol. 63, no. 6, pp. 2337-2345, 2015, doi: 10.1109/TCOMM.2015.2427171
[27] H. H. Hadi and M. Y. Sallomm, "pneumatic control system of automatic production line using SCADA implement PLC," In 2019 4th scientific international conference Najaf (SICN), pp. 37-42. IEEE, 2019, doi: 10.1109/SICN47020.2019.9019356
[28] T. Mulyana, R. Ibrahim and E. A. Rahim, "Development and analysis of programmable logic controller program for defect detection prototype by CX Programmer," In Journal of Physics: Conference Series, vol. 1150, no. 1, pp. 1-9,2019, doi: 10.1088/1742-6596/1150/1/012035